Read the vertical injection molding machine

Date:2017-06-13 Author: Click:

With the rapid development of plastic industry, the status of injection molding machine is constantly improving, and it has become one of the most productive machines in many plastic machinery. In this era of continuous birth of new products, vertical injection molding machine birth and rapid development!

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Features of vertical injection molding machine

The injection device and the mold locking device are on the same vertical center line, and the mold is opened and closed along the up and down direction. Its floor space is only about half that of a horizontal machine. Therefore, converted into an area of production about two times.

Easy to achieve embedded molding. Because the face of the mold is up, the inserts are easy to place and position. The lower formwork is fixed and the upper formwork is movable. If the pull-belt conveyor is combined with the mechanical hand, it is easy to realize the automatic inlay forming.

The weight of the mold is supported by the horizontal formwork to open and close up and down, so that the mold can not be opened and closed because of the forward falling caused by the gravity of the mold like the horizontal machine. Persistent to maintain the accuracy of machinery and die.

Through a simple manipulator can be taken out of each plastic parts cavity, is conducive to precision molding.

The general clamping device is open around, easy to configure all kinds of automatic devices, suitable for the automatic molding of complex, delicate products.

The belt conveyor is easy to be installed through the middle of the mould, which facilitates automatic production of forming.

It is easy to ensure the consistency of resin fluidity and mold temperature distribution.

Equipped with a rotating table, mobile table and inclined table and other forms, easy to achieve embedded molding, in-mold combination molding.

In small batch trial production, the mold is simple in structure and low in cost, and easy to be unloaded.

Has withstood the test of many earthquakes, vertical machine because of the low center of gravity, relative horizontal machine better shock resistance.

Vertical injection molding machine categories and their applicable products

【Standard injection molding machine series】 USB cable, power plug, network plug, closed circuit plug
【Single Slide Series】Inlay and no thread

【Dual Slide Series】Cosmetic bottle joint

【Disc machine series】Energy-saving lamp head

【Side entry series】Double - color double - feeding series, color plastic products

【Automaton series】zipper

【Mainframe series】Large plastic products, such as street lampshades

【Minicomputer series】Light string, data cable, electrical connection cable

【Thermosetting machine series】Wok handles and high and low voltage appliances

Forming instructions of various inserts

Inlay molding and injection molding on metal substrate

INSERT MOLDING (INSERT MOLDING) refers to the injection of resin into the mold after the pre-prepared material insert, the fused material and the insert joint curing, to make an integrated product molding process. Outsert injection molding refers to the placement of an injection molding part in a part of the metal surface. VS series is vertical injection molding machine with lower formwork fixed and upper formwork movable. A new type of guide mechanism is adopted to improve the stability of the inserts when they are vertically inserted into the die and achieve high precision molding. Suitable for insert molding, strip molding and metal substrate injection molding.

Automatic with vertical injection molding machine molding system

Hoop molding refers to the thin metal strip on the reel is fed into the mold by the reel machine. The strip is embedded in the plastic part after the vertical injection molding machine. The strip is sent out by the punching machine to cut off the product. VS series is the most suitable for embedded, strip forming precision vertical injection molding machine.

In-mold assembly of injection molding system

In-mold Assembing and Injection Molding, also known as insert molding, is a process in which preprepared inserts or metal strips of different materials are loaded into the mold by manipulator and resin is injected into the mold. The fused material is united with the inserts and solidified into an integrated product.

Two-color vertical injection molding machine

Vertical injection molding machine CIM ceramic material molding main engineering are: powder ceramic material after heating and resin binder melting - kneading - vacuum defoaming - made of granular molding material - injection molding machine molding - molding products degreasing - sintering molding - product processing. Ceramic products have the characteristics of heat resistance, wear resistance, drug resistance and hardness.

Vertical injection molding machine BMC molding (double mold vulcanizing press)

This machine is suitable for vertical mold locking horizontal injection of wet BMC block molding material. The injection molding unit is available in screw type and plunger type. Bulk Molding Compound BMC(Bulk Molding Compound) is a kind of clay block thermosetting Molding Compound made of mixed glass fiber in unsaturated polyester resin. The material has short curing time, good moisture resistance, heat resistance and sound absorption. It is widely used in automobile, audio-visual products, strong electric products, OA/FA and seal forming and other fields. FBT vacuum leaching machine with 16 nozzle heads, vacuum chamber with transfer device. After defoaming, mixing and metering, the two liquid materials are injected into the gap of electronic products to achieve vacuum seal forming.

Liquid material injection molding machine

Liquid silica gel through a unique static mixing device mixing - metering - pressure injection mold solidification - molding. Suitable for all kinds of high precision silicone products and spill-free molding. It is used in the molding of liquid silicone insulators, arrester and other products. LIM series molding machine injection volume is 100-10000cm3, also suitable for epoxy resin, polyurethane and other liquid materials molding. Because it can provide one-stop service from materials, molds to forming conditions, it is well received by users.

Liquid silica gel through a unique static stirring device stirring - metering - injection solidification - molding. Applicable to all kinds of high precision silicone products without overflow molding. Used for forming liquid silicon insulator, arrester and other products. LIM series molding machine injection capacity is 100-10000cm3, also suitable for epoxy resin, polyurethane and other liquid materials molding. Because it can provide one-stop service from materials, molds to forming conditions, it is well received by users.

The metal powder and resin binder are kneaded by heating and made into granular molding materials, which are molded by injection molding machine and processed by degreasing - sintering - post processing to make precise metal products. It is also suitable for plastic magnetic material forming.

Type C molding of elongated products

The machine adopts vertical C type balance arm mode of lower formwork fixed, upper formwork down mold locking mechanism, easy to adjust the mold thickness. There is no pull rod barrier in front, and it is convenient to install, shape and take out the wire. Equipped with mobile worktable (option), reduces operation intensity and improves production efficiency.

Energy consumption development of vertical injection molding machine

The energy consumption of vertical injection molding machine is mainly shown in：

☞ Power consumption of hydraulic system oil pump

☞ Power consumption of the heater

☞ Power consumption of circulating cooling water pump

Vertical injection molding machine energy saving technology refers to：

☞ Energy saving injection molding technology

☞ Energy-saving actuator

☞ Energy-saving power drive system

The energy saving focus of vertical injection molding machine is to improve the energy consumption efficiency of the power drive system itself and the output power of the drive system and the executive power of the actuator to achieve adaptive adjustment matching. The higher the energy utilization rate between the two is, the higher the system energy saving rate is, the more energy saving efficiency can be achieved. Energy-saving power drive system is the main research and development subject of energy saving of vertical injection molding machine.